Air caster systems

Complete, matched systems for moving heavy loads on air: portable load module systems and embedded systems built into your machine.

Which system fits?

Load module systems are portable sets of air casters, support plates, control unit and hoses that you place under the load and take away again. They suit one-off moves and equipment that travels between locations.

Embedded air caster systems are built into the machine, tooling or production line itself, so it can be floated to a new position whenever you need. If you are unsure, send us the weight, footprint and floor type and we will advise.

How the air film is created

Compressed air reaches the air control unit through the supply hose. The unit divides it between the casters through the distribution hoses, so every caster gets the pressure it needs.

Inside each caster the air inflates the membrane and lifts the load, then escapes as a thin film between the caster and the floor. Friction all but disappears, so even a very heavy load can be moved with little effort.

Where air caster systems are used

Machine installation and relocation

Moving production equipment into place, or to a new spot on the floor, without a crane.

Transformer manufacturing

Positioning very heavy transformers and test equipment inside the plant.

Aerospace and aviation

Handling large assemblies and tooling with precision on hangar floors.

Semiconductor and cleanrooms

Vibration-free movement of sensitive equipment in controlled environments.

Modular construction

Moving large building modules around the factory without lifting them.

Shipbuilding and offshore

Shifting heavy sections and equipment where point loads are a risk.

Frequently asked

Common questions before a first air caster project.

Yes. Send the load weight, the footprint and a description of the floor and our team will specify the caster type, number of modules and air supply.

Not sure which system fits your load?

Send us the weight, the footprint and the floor — we'll spec it.

Request a quote